The cosmetics manufacturing sector is witnessing a transformative leap in production technology with the introduction of the LB 30/60 semi-automatic hot-fill lip balm production line. This innovative system addresses critical efficiency challenges while maintaining stringent quality standards, achieving remarkable output speeds of up to 60 units per minute.
In an increasingly competitive market where production speed directly correlates with commercial success, traditional lip balm filling methods often struggle with consistency and throughput limitations. The LB 30/60 system integrates multiple critical processes – including filling, cooling, and capping – into a streamlined semi-automatic workflow. Available in two configurations (30 units/minute LB 30 model and 60 units/minute LB 60 model), this technology provides scalable solutions for operations of varying sizes.
The machine's operational architecture demonstrates thoughtful engineering. Its manual loading station features user-friendly tilted guide rails for effortless tube placement, while a quick-change mold system enables rapid transitions between different product specifications. The standard configuration accommodates 0.15oz (4.25g) 500-type lip balm tubes, compatible with major industry-standard containers including Inpres, Federal, CCP, and Sapona varieties.
The automated filling station represents a technological highlight, with LB 30 models equipped with 3-gallon (11.3L) heated product hoppers and LB 60 versions featuring expanded 5-gallon (18.9L) capacity. The filling mechanism utilizes positive displacement technology – single-head for LB 30 and dual-head for LB 60 models – ensuring volumetric consistency. Operators can precisely calibrate fill volumes via touchscreen interface, supported by stepper motor control with decimal-point accuracy. Pneumatic valve technology prevents product dripping, while advanced liquid heating systems maintain optimal viscosity through real-time temperature monitoring.
The system incorporates a robust 6.5K BTU air-conditioned cooling unit with innovative two-stage temperature regulation. A proprietary soft-air cooling channel gently solidifies the product, preventing surface imperfections and structural weaknesses that can occur with rapid temperature changes. This meticulous approach ensures uniform texture and structural integrity across all units.
Further refining the production process, the machine features intelligent re-melt functionality using infrared heating technology. This pre-capping surface treatment optimizes seal aesthetics while adjustable temperature settings accommodate various product formulations. The automated capping system completes the process with precision, utilizing a rotary cap sorter, gravity-fed delivery track, spring-assisted release mechanism, and final compression station specifically engineered for 500-type 0.15oz caps.
By combining industrial-grade throughput with simplified operation, the LB 30/60 system represents a significant advancement in cosmetic manufacturing technology, particularly for small-to-medium enterprises seeking to enhance production capacity without compromising product quality.
담당자: Mrs. Joan.WU
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